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The Modern Art of Manufacturing Gold Leaf
The manufacture of Gold Leaf
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Gold leaf is manufactured from an alloy of gold, silver and copper. At the start of the manufacturing process, the metals are melted at 1250 °C, cast into a bar and rolled out into a thin ribbon.
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In the first beating process, called the "shodder", the ready laminated ribbon is cut into squares measuring 40 x 40 mm, these are interleaved and beaten out to 160 x 160 mm with hammers.
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In the second beating process, called the "mould", the finished beaten shodder gold is again cut into squares, interleaved and subsequently beaten out to the final thickness of 0,000125 mm.
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The finished gold leaf is removed from the mould by hand, checked carefully for possible flaws, cut into a standard square or rectangle and inserted into paper booklets.
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Before reusing the mould there is a blowing process to extract remaining gold leaf. Afterwards a special gypsum is manufactured to clean an prepare every single leaf for the following filling and beating process.
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